Seminars / DMLM technology assessment (gap analysis)

Lets write in this column something new about our experience (to ensure the feeling that we are the right people to work with in case of presented seminar --->


Maciej 'Matt' Tusz With his background in materials science and aerospace engineering, Maciej has spent his career characterizing aerospace materials and bringing manufacturing processes to production readiness. In this capacity, he has supported aerospace and formula 1 customers in process development and qualification in metal AM. Through the last four years he has supported OEMs and their suppliers in AM by fast-tracking their learning curve and bringing critical applications into production. Maciej's LinkedIn profile

Maciej 'Matt' Tusz

With his background in materials science and aerospace engineering, Maciej has spent his career characterizing aerospace materials and bringing manufacturing processes to production readiness. In this capacity, he has supported aerospace and formula 1 customers in process development and qualification in metal AM.

Through the last four years he has supported OEMs and their suppliers in AM by fast-tracking their learning curve and bringing critical applications into production.

Maciej's LinkedIn profile


Piotr Domeracki Piotr has a deep understanding of the AM process with regards to the tooling industry. He has completed hundreds of rapid manufacturing projects and brought complex applications into serial production. His background as a mechanical engineer is instrumental in meeting the needs of our industrial customers.  Piotr's LinkedIn profile

Piotr Domeracki

Piotr has a deep understanding of the AM process with regards to the tooling industry. He has completed hundreds of rapid manufacturing projects and brought complex applications into serial production. His background as a mechanical engineer is instrumental in meeting the needs of our industrial customers. 

Piotr's LinkedIn profile


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Photo by vm/iStock / Getty Images
  • where is currently certain organization?
  • what has to be done in order to get into production/qualify the process/cut costs?
  • where the investment should be applied in order to achieve preset goals? (keyword: investment estimation)
  • industry-oriented assessment (aerospace, automotive, motosports, oli & gas, turbomachinery, tooling & industry)
  • as a result, roadmap to further process understanding and qualification
  • Where to apply cost optimization and where it will significantly effect the proces repetitiveness and stability

 

Benefits for customers

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  • accelerated learning curve
  • industry-oriented assessment with roadmap created by the DMLM experts 
  • countless savings by avoidance of job failures (crashes), especially for high-performance alloys (titainum, inconels)
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Where to apply?

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  • wherever there are quality or process qualification issues
  • aerospace, aerospace, automotive, motosports, oli & gas, turbomachinery, tooling & industry
  • low- to-high volume additive production
  • product development process (prototyping)
  • how to close the gap between traditional and additive manufacturing. This will enable to utilize all of the benefits from both manufacturing approaches

 

Target group

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  • customers stuggeling with DMLM process stability and repeatability
  • customers willing to lavarage utilization of benefits given by AM
  • companies willing to enter production with DMLM

 

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Module / 1
Assessment: Switch from prototyping to manufacturing

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  • industry-oriented assessment adjusted to customer needs
  • qualification of the machine, process, material & part design
  • on-request: process FMEA

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Module / 4
Assessment: Development of working procedures

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  • rigorus working procedures is the neccesity in order to maintain proper quality of additively manufactured parts

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Module / 7
Assessment: Powder handling

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  • every metal powder changes with time in morphology, chemestry & particle size distribution
  • every metall alloy requires different procedure due to storage and reusability of the powder used in DMLM manufactruring method
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Module / 2
Assesment: AM-oriented quality management system

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  • in order to maintain the repeatability and stability of the DMLM process, it is necesarry to maintain very specific procedures and properly store critical information

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Module / 5
Assessment: Powder AM-specific requiraments

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  • powder dedicated for DMLM process has to fullfill many different requirements due to its particle size distribution, morphology, chemestry, spreadability and many others

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Module / 8
Assessment: Qualification of the DMLM process (aerospace)

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  • this mulit-stage process requires to deeply analyse the fenomenons and variables of DMLM process
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Module / 3
Assessment: Supplier auditing

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  • how to ensure that your AM-parts supllier maintain the highest quality standards and do not cut his cost too much?

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Module / 6
Assessment: Data management

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  • which parameters to collect? how to detecta and prevent faliures occuring in the DMLM process before sending parts to the customer? how to interpetate data collected frome the manufacturing process?

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Module / 9
Assessment: R&D setup

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  • how to make sure that R&D efford on developing new process parameters/alloys will convert into reliable products?

Do not hesitate to contact us!

 

or email us at info@mgntd.co